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The trolley type forging heating furnace is an equipment used for metal heat treatment, mainly for forging heat treatment processes such as normalizing, annealing, and stress relief of metal components. The following is a detailed introduction to the trolley type forging heating furnace:
Structural composition
Furnace body: mainly including furnace shell, furnace lining, heating elements, furnace door and trolley. The furnace shell is welded from steel plates and steel sections, and the furnace lining is composed of energy-saving ultra lightweight refractory bricks, aluminum silicate fibers, and high-quality insulation materials to form a composite furnace lining.
Transmission part: The trolley is driven by an electric motor and a reducer through a chain to drive a set of active wheels at the front end; The furnace door transmission adopts a combination of worm gear reducer and electric motor for electric lifting.
Sealing part: The sealing between the trolley and the furnace body adopts a labyrinth structure, and there is an automatic sand sealing knife sealing device on the trolley side; The furnace door seal adopts a rolling track compression and spring compression automatic mechanism for sealing.
Combustion system: Install several burners on both sides of the oil furnace, and the heat flow circulates back and forth in the furnace to ensure uniform furnace temperature.
working principle
The work trolley places the metal material to be processed inside the furnace. The burner or electric furnace on the upper part of the furnace will generate high-temperature flames or electric heating energy, which will be transmitted to the metal material through radiation and conduction inside the furnace, raising it to the required processing temperature.
When the metal material reaches the processing temperature, the furnace will maintain a constant temperature, allowing the metal material to undergo the required heat treatment processes such as annealing, sintering, quenching, etc. at that temperature.
After completing the heat treatment process, the heating source inside the furnace will stop supplying, and the temperature inside the furnace will gradually decrease. To prevent stress and deformation of metal materials under rapid cooling, natural cooling or external cooling media can be used for cooling.
Technical features
Full fiber lining: superior to refractory brick structure by more than 25%, with good insulation performance.
Fully sealed furnace body: pressure self-control of various media, furnace pressure self-control, high-temperature and high-speed self-control burner, low energy consumption, high stability.
High degree of automation: computer+intelligent temperature control instrument+manual control three-level temperature control method, which can design various automation control processes according to the heating products and process characteristics of the forging heating furnace.
Main technical parameters
Working temperature: up to 1300 ℃, furnace temperature is 1250-1300 ℃.
Temperature control accuracy: generally ranging from ± 1 ℃ to ± 2 ℃.
Furnace loading capacity: Depending on the equipment specifications, the furnace loading capacity can range from a few tons to several hundred tons.
In summary, the trolley type forging heating furnace has achieved high efficiency and stability in metal heat treatment through a reasonable structure and advanced control system. During use, regular maintenance and upkeep are required to ensure the normal operation of the equipment and extend its service life.